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An approach to such a challenge is to combine a business process for the sulphur system and create a digital platform for decision making based on sulphur processes. They change the way companies run their factories and their supply chain. Advertising Opportunities Print, Digital & Content Solutions. About half of the participants aim to be an early adopter of digitization or even an innovator (cf. IIoT enabled digital systems with advanced analytics help refiners to make improved decisions … Sulphur is present in crude oil and in natural gas in multiple forms including mercaptans. Digitalization is the hype. Refineries are generally equipped with process automation technologies including DCS, HMI, SCADA, data historian, and so on. So, the overall picture the study draws is one of a sector that is well aware of the importance and potential impact of digitization that got off the starting blocks and is running. The global chemical industry can benefit from Do you think existing technologies can enable digital transformation needs? But we have to take the first step and put down our pens. Now, 12 years later, the top 5 companies in the world in terms of market capitalization are data-intensive enterprises. •    Detection of small to large scale causes of efficiency losses Pressure is also coming from newcomers in the sector: start-up companies launching new solutions, the so-called “GAFA” companies, or existing companies from other sectors entering the petrochemical sector. A refinery where the option of changing feed strategy is not available may need to invest in expensive upgrading projects. The so called GAFA companies (that is, Google, Apple, Facebook and Amazon), together with Microsoft, have chased some large bricks-and-mortar companies from the top-5 positions, which used to include some petrochemical companies. These economics based decisions use continuous comparisons between designed and actual performance. Key findings from this Logistics Service Providers Act as Catalysts. The sulphur recovery process converts H2S to elemental sulphur (see Figure 1). The majority of the participants in the EPCA study report an increase in efficiency and productivity, as well as an improvement of customer service. •    Maintaining the effectiveness of control loops, controllers and models over time, so that the benefits of advanced process control are sustained Digitization makes for better contract and commodity-procurement decisions. Digitization casts a wide net of applicable industries that it could benefit. These developments provided the entry point and backdrop for a supply chain & logistics research study, commissioned by the European Petrochemical Association (EPCA) and conducted over the course of 2017 by a team at Vlerick Business School. IIoT enabled digital systems with advanced analytics help refiners to make improved decisions by aggregating data from multiple sources. Streaming data from sensors and instruments enables plants to quickly assess current conditions and identify warning signs for abnormal operations. Core refinery challenge Download (PDF / 0.56MB) Crambeth Allen Publishing Ltd, Multi-element and total S process analyzers, Hydrotreating and hydrocracking catalysts, Advanced sulphur analysis in hydrocarbons, Instrumentation, Automation and Process Control. Learn more about TruQC’s success in the petrochemical industry. When you optimize your refinery shutdown utilizing technology solutions, you make every facet of your turnaround planning more efficient. According to a Gartner survey of businesses around the world across 15 industries, 47% of CEOs are being challenged by their board of directors to make progress in digital business, and 56% said that their digital improvements have already improved profits. Big data and advanced analytics, cloud computing, digital identifiers and low-cost sensor technologies will find their way into the petrochemical supply chain soon, if not now already. Firstly, the risk of “de-humanizing” the supply chain needs attention. Beyond digitization (converting analog information to digital) and digitalization (the technology-driven shift to business processes) lies digital transformation. A special focus was put on the following questions: How digital is the petrochemical supply chain? Not only do the logistics service providers show a higher level of ambition for digitization, they also have a higher level of digital capabilities, and they are further down the road to achieving their ambition. Indian Chemical News is an important online resource for news, views, analysis, trends, technology updates and interviews with prominent leaders in the chemical and petrochemical space. •    Reducing unplanned downtime with increased rate of asset utilisation figure 3). Back in 2006, Clive Humby at Tesco said the almost prophetic words “data is the new oil.” Time proved him right. Improved collaboration with suppliers is an often-mentioned benefit. In a recent AFPM webinar Bruce Taylor, director of digital transformation at Sinclair Oil and Chair of AFPM’s OPCAT Committee, described digital transformation … •    Reducing maintenance costs. Much of this sulphur content is converted through hydrotreating into hydrogen sulphide in refining and other conversion facilities. They may be considered as a threat for some, yet as an opportunity for other companies. The pressure to digitize is mainly coming from the market and from outside the petrochemical industry. That said, digitization does pay off. Jacobs Engineering, Wood PLC, Day & Zimmermann, Air Liquide, Cheniere, LyondellBasell, Braskem, Pathfinder and As with any major initiative, digital transformation in chemicals is likely to be challenging. All Rights Reserved. The experiences from two recent petrochemical refineries’ improvement projects centered around Rail Logistics, show how applying digitization tools can increase communication, radically improve decision making and significantly increase rail transportation capacity. Digitization in the Petrochemical Supply Chain (c) cono0430Shutterstock, Caroline Ciuciu, EPCA “Digital technology awareness is high even though overall the petrochemical industry is perceived as lagging behind other sectors.”, Ann Vereecke, Vlerick Business School “The pressure to digitize is mainly coming from the market and from outside the petrochemical industry.”, European Petrochemical Association (EPCA), Brenntag Schweizerhall Teaming with Bayer CropScience and Swiss Infrapark Baselland, Brenntag, AkzoNobel Partner in Ecosel BioCare, Myriant Signs Distribution Agreement with BCD Chemie, Arkema Launches Specialty Polyamides MED Grades for Medical Market. New business models will arise, in manufacturing as well as logistics. The first is using digital-enabled approaches to improve companies’ business processes, which can be called functional excellence. The application integrates visualisation of key performance indicators (KPI) and process analytics. Impact of digitization on petrochemical industry in Europe 2017 Online revenue share of petrochemical industry in Europe 2017 Confidence in using digital technologies among teachers in … •    Lowering overall process risk, thus improving safety The benefits of such IIoT enabled tools include: Not only is there awareness of the importance and impact of digitization, there is also a sense of urgency. Digital Transformation Initiative: Oil and Gas Industry 5 Putting a value on digital transformation This value-at-stake analysis3 aims to assess the potential for digitalization in the Oil and Gas sector to unlock benefits for the industry, its customers and society more generally over the next decade (2016-2025). We keep you posted - Subscribe to the CHEManager International newsletter here! These form the backbone of automated data collection systems, process simulation modelling and scheduling. We experience every day how data and digital applications change the way we communicate, the way we live, and the way we do business. Mboss integration is shown in Figure 2. The examples of digitization in the supply chain are numerous. Three out of four survey participants acknowledge that the petrochemical sector is lagging behind other sectors. . Digitalization issues were discussed at Asia Downstream Week 2018, which was organized by Euro Petroleum Consultants (EPC) and held in Bangkok 9-11 October. The introduction of IIoT technologies is helping two companies improve their decision making and performance. But it is a critical start. Mboss is a proprietary software platform written especially for sulphur systems in the refining, petrochemicals and gas industries. Petchem industry positioned for digital transformation Posted on Aug 25, 2017 The energy industry is lagging other sectors on the race to adopt digital technology, but increases in capital investment are pushing digital transformation now more than ever, industry analysts told Petrochemical Update. The research study shows that managers in the petrochemical supply chain are well aware of the impact of digitization. Refiners are increasingly exploring digital tools that take advantage of the emerging Industrial Internet of Things (IIoT), as well as advanced software for data analysis that can optimise process operations and reduce downtime. Service has a large impact on their internal processes and their supply chain participated a threat for some, as! Are investing in end-to-end visibility across the chain is likely to be an early adopter of digitization time... Seem to “ push ” digitization into the supply chain are numerous and. 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